Join us, Wednesday, June 21 from 2-6pm, for a hands-on demonstration of SMASHmount integrated modules.
SMASH to deliver high power, great looking solar to Orlando residents
SAN FRANCISCO, May 11, 2017 -- SMASHsolar, a leading solar innovation company, today announced a multi-year sales agreement for up to 10 MW of SMASHmount systems to be installed in Orlando, Florida. SMASH will provide its state-of the art frameless PV solar systems that are simple, elegant and deliver more power than traditional solar systems.
Under the program, Orlando residents receive SMASHmount solar systems with state-of the art frameless PV modules generating 5% to 20% more power in an elegant, low profile design. Through an exclusive Orlando-based solar installer, homeowners will benefit from the sleek design, lower utility bills, and increased home values.
SMASHsolar is proud to deliver a high quality, integrated solar mounting system with American-made parts. “Supporting job creation in the US manufacturing sector while also delivering affordable solar to homeowners makes this program a win-win for Orlando and SMASH,” said CEO Troy Tyler.
About SMASHsolar Inc.:
SMASHsolar, Richmond, CA, is dedicated to breaking down barriers to solar. With a keen focus on innovation, value, and quality, SMASH has developed the first direct attach system for dual-glass photovoltaic (PV) modules. SMASHsolar harnesses the ingenuity of Silicon Valley to deliver more powerful residential PV modules with lower overhead costs. SMASHsolar is the recipient of awards totaling $1.5 million from the U.S. Department of Energy’s SunShot Initiative Incubator Program, the 2014 Winner of SPI Startup Alley Challenge, and an Alumnus of Clean Tech Open, the world's largest cleantech accelerator.
For more information please visit: www.smashsolar.com.
Media Contact: Kelly Marston
At SMASHsolar, we applaud everyone breaking down barriers. We especially support girls and young women who use innovation in science, technology, engineering, and mathematics to solve problems. In such efforts, innovative leaders are born. And as a country, we need more women innovators and leaders.
Check out this article about 12 young women who created an innovative design employing solar power. This team of high school students identified a need in their community to address, conducted extensive research, and ultimately delivered an award-winning solution.
What sets them apart is their use of design thinking and engineering to create a solution that is truly customer focused. The d.school at Stanford University sets out 5 steps for design thinking -- Empathize, Define, Ideate, Prototype, and Test. This team showed the strength of the design thinking with their creative solution to the struggles of homeless people.
As a design-focused company, these same principles drive our innovation. A commitment to delivering the highest quality product and the best value is at the core of who we are. We are proud to see quality design thinking in this talented team from DIY Girls Program in Tacoma, CA.
Jim Camillo, Assembly Magazine
Traditional solar panel installations require expensive and time-consuming assembly of custom mounting systems on a roof, which can ultimately slow adoption. For the last four years, SMASH Solar Inc. (SMASH) has been providing installers an easier way to install solar panels—and increase their popularity among homeowners.
The Richmond, CA-based company preassembles frameless photovoltaic modules that snap in place on a roof with the company’s patented SMASHmount system. This system adheres to the back of panels and enables them to be quickly installed with no field modifications or complications. Troy Tyler, founder and CEO of SMASH, says installers fondly refer to the system as “solar LEGOs.”
Assembly of prototype modules was done manually. This approach proved to be very slow and wasteful of material (30 to 40 percent). It also resulted in inconsistent output quality due to no process controls. Equally important, SMASH management realized that manual assembly could neither be scalable nor deliver precision modules that ensure smooth and consistent field installation.
Aware of these limitations, company engineers worked with TM Robotics (TMR) to design an assembly line that would optimize module precision, repeatability and throughput. TMR sells and supports a wide range of SCARA, Cartesian and six-axis industrial robots made by Toshiba Machine Co. America.
Both parties determined that assembly of the SMASHmount system required a robot with an arm length greater than 1,200 millimeters and a payload capacity greater than 20 kilograms. TMR recommended Toshiba’s two-axis BA-III Cartesian robot for three reasons.
First, it does not require a moving conveyor, enabling SMASH to fit multiple assembly stations within its current facility (a converted 100-year-old cannery). Second, the robot is affordable for a fairly young manufacturer. Third, the robot easily integrates with the standard automation protocols and electronics used on SMASH’s production line.
The robot’s X axis is a BE50F Compo Arm (2,200-millimeter stroke), and the Y axis is a BE30E Compo Arm (1,000-millimeter stroke). This combination provides a 40-kilogram maximum payload across a large work area. The robot features 16 standard inputs and 16 outputs, but also supports an additional 24 inputs and eight outputs.
During assembly, the robot carries an adhesive dispenser to precise locations on the PV module where mounting parts are attached. Once the mounting system is affixed, the module continues down the assembly line to other workstations.
“Controlling the location and speed of adhesive application is critical,” explains Tyler. “Precision with rapid movement needs to be maintained over a large area, to ensure the glue is placed properly and within cure-time limits.”
Thus far, the robot has proven cost-effective. Tyler says it has doubled SMASH’s throughput with half the manufacturing staff. He also notes the importance of TMR’s free two-day training program to ensure optimum robot performance. Offered to first-time Toshiba Machine customers, this program coincides with the delivery of the robot so users lose no production time.
BA-III robots are available with one to four axes and designed to handle light, medium and heavy loads. They feature oil-free seals in the linear motion guides and ballscrews, eliminating maintenance for an extended period of time. Also standard is an AC servomotor with short axial length.
For more information on Cartesian robots, callor visit http://tmrobotics.com.